The Model SD-185 Screwdriver head is equipped with placement jaws and a feed tube attachment. The feed tube conveys the fasteners from a vibratory feeder bowl to the placement jaws. A wide range of fastener types can be fed and driven by this screwdriver and the size of the feeder bowl is determined by the physical size of the chosen fastener. Fasteners can be driven into a workpiece to either a predetermined torque setting or to a specific depth setting. The screwdriver head has built-in sensing to confirm proper insertion of each fastener. This screwdriver may be purchased as a complete tooled system with controls and vibratory feed system.
The plastics manufacturer had used its manual take out system for its entire history for nearly 20 years. This manual system had several pitfalls including a large amount of scrap, which in turn meant money down the drain in throwaway products. The manual system also lacked reliability and increased chances for injuries. The company brought technology into its facility to help increase the production of quality products while making the plant safer for its employees. The company also hoped to increase its sales by improving the manufacturing process efficiencies through automation. Prior to automation, the company had to turn away opportunities to increase its business due to capacity limitations.
It combines the automatic feeder with the automatically moving electric screwdriver to realize the complementary supply of screws and the locking, which greatly improves the production efficiency and saves manpower. Once the screwdriver is lifted after locking the screw, the automatic feeder will send the other screw to the Escape of the automatic feeder. The screwdriver head absorbs the screw and the robot can automatically move according to the coordinate point and tighten it. This is particularly suitable for multi-station workpieces of the same specification.
The Robotic SUBTA system is also flexible and precise since it handles any mold configuration (single or double row) and provides quick changeover using quick change tooling. This programmable built-in operator pendant has stored recipes and menu selection for patterns and allows for on-the-fly adjustments. The 20-part recipe keeps part data such as part description pick, place locations, and vacuum pattern.
Motion Controls Robotics’ created the Robotic SUBTA system, a pre-engineered robotic system designed for PET blow-molded bottle handling. The system uses different robotic units depending on the type of machine that is being unloaded. The Robotic SUBTA system grabs and sets the bottles on a conveyor, standing up, acting as a takeaway unit. The system provides increased throughput due to high reliability and uptime and cycle times faster than most mold machine rates. The Robotic SUBTA system also requires a minimum of floor space, a high priced commodity in a manufacturing facility.
So what are Julie and I up to this week? Well, in addition to recording episodes on personhood, milk and mermaids, we also published two exciting episodes that should expand your mind on the topics of human creativity, machine intelligence and the processing power of the human infant. So here are the breakdowns as well as the embedded feeds for each episode.
The Motion Controls Robotic SUBTA has received a positive reception from the employees because of the ease of use and nearly flawless performance of these robots. To ward off any concerns from employees about potential layoffs within the plant, the company presented the new system as an opportunity to ramp up its technology and that new business was waiting for the company if the technology was added.
The Robotic SUBTA systems have also created unexpected improvements in the manufacturing process. The company noted a net reduction of 1/2 percent of scrap, adding 500,000 bottles per year to its output simply by virtue of not dropping the bottles. Since fewer products need to be reground, the company also saves money considering the cost to run the regrind machines has gone up greatly as the cost of oil increases. In addition, this reliable process has cut the employee bending movements by 50 percent.
The company contacted Motion Controls Robotics to ask them to help develop a solution that would automate its bottle take out process and alleviate its safety and ergonomic issues due to repetitive stress injuries. They also wanted to create a solution that would reduce scrap, which ultimately would help increase sales without having to produce more product than it did in the past.