A national manufacturer of stock and custom plastic packaging solutions for the food packaging, chemical, automotive and household industries faced the challenge of improving its safety and ergonomics associated with its manual system of unloading its Nissei Bottle Making Machine at its manufacturing facility. The company also wanted to find a solution to reduce scrap and increase productivity.
Screw Locking Machine, Screw Locking Robot, Screw Locking Equipment manufacturer / supplier in China, offering Desktop Robotic Screwdriver/Desktop 4-Axis Blow-Type Double Head Double Y Screw Locking Robot/Automatic Fastening Machine/Automatic Locking System, Desktop 4-Axis Blow-Type Double Head Double Y Automatic Fastening System, Desktop 4-Axis Blow-Type Double Head Double Y Automatic Fastening Machine and so on.
Compared to a different take out system, six axis robots give us an option to even pack the bottle or bring it to a leak detection machine. Now we have dwell time at the robot,” said the plant manager. “Six axis robots give us the ability to look at secondary operations and an opportunity to potentially add some value to our customer’s process. We can present it to our customers as a benefit. Efficiency at the facility has been greatly affected by the addition of Robotic SUBTA units.
It combines the automatic feeder with the automatically moving electric screwdriver to realize the complementary supply of screws and the locking, which greatly improves the production efficiency and saves manpower. Once the screwdriver is lifted after locking the screw, the automatic feeder will send the other screw to the Escape of the automatic feeder. The screwdriver head absorbs the screw and the robot can automatically move according to the coordinate point and tighten it. This is particularly suitable for multi-station workpieces of the same specification.
The plastics manufacturer also considered a vendor with a fixed automation system that included a simple slide but decided that system wasnâ€™t reliable enough for its needs. In addition, every time the mold tooling changed, the slide also had to be changed to accommodate the new product. This created a higher cost to change tooling that was not acceptable. The facility included one machine with a manufacturers fixed automation system, but they wanted to find a more flexible and reliable solution.
The second major issue with this is -- and for the sake of this argument, let's pretend for a moment we're all massive cocaine addicts -- in my mind, owning a personal blowjob machine reminds me of Tony Montana's giant pile of cocaine. On the surface, we all love cocaine (only in this scenario #HugsNotDrugs), so this is the best thing of all time, right?! Unlimited cocaine in our home office, sign us cokeheads up!
The Robotic SUBTA systems have also created unexpected improvements in the manufacturing process. The company noted a net reduction of 1/2 percent of scrap, adding 500,000 bottles per year to its output simply by virtue of not dropping the bottles. Since fewer products need to be reground, the company also saves money considering the cost to run the regrind machines has gone up greatly as the cost of oil increases. In addition, this reliable process has cut the employee bending movements by 50 percent.