robotic blow

The plastics manufacturer also considered a vendor with a fixed automation system that included a simple slide but decided that system wasn’t reliable enough for its needs. In addition, every time the mold tooling changed, the slide also had to be changed to accommodate the new product. This created a higher cost to change tooling that was not acceptable. The facility included one machine with a manufacturers fixed automation system, but they wanted to find a more flexible and reliable solution.
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Compared to a different take out system, six axis robots give us an option to even pack the bottle or bring it to a leak detection machine. Now we have dwell time at the robot,” said the plant manager. “Six axis robots give us the ability to look at secondary operations and an opportunity to potentially add some value to our customer’s process. We can present it to our customers as a benefit. Efficiency at the facility has been greatly affected by the addition of Robotic SUBTA units.
The company contacted Motion Controls Robotics to ask them to help develop a solution that would automate its bottle take out process and alleviate its safety and ergonomic issues due to repetitive stress injuries. They also wanted to create a solution that would reduce scrap, which ultimately would help increase sales without having to produce more product than it did in the past.

We are proud to say that we have not lost a single employee after adding the new robotic systems. Instead of layoffs, employees have been allocated to other parts of the facility,” said the plant manager. “This success has created new business which in turn creates secure jobs. Overall, the addition of the Robotic SUBTA systems has created a more positive and productive environment within our facility. The plastics manufacturer rates the Robotic SUBTA as a great improvement that has been very reliable and nearly flawless in operation.

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